Balloon catheter and method for manufacturing it

ABSTRACT

The invention relates to a balloon catheter comprising a catheter tube and an inflatable balloon. The ends of the balloon are attached to the catheter tube. The outside surface of the balloon in an uninflated state is provided with a relief structure which in an inflated state of the balloon is substantially disappeared. The invention also relates to a method for producing such a balloon catheter.

TECHNICAL FIELD

[0001] The present invention relates to a balloon catheter comprising a catheter tube and an inflatable balloon which at its ends is attached to the catheter tube. The invention further relates to a method of manufacturing a balloon catheter.

BACKGROUND INFORMATION

[0002] Balloon catheters of this type are generally known and are used for dilating vessels and lumina. In order to pass the balloon catheter easily and safely through the vessels and lumina and to position it at the required place for dilatation, it is important that the balloon catheter has a small profile and is sufficiently flexible.

[0003] The object of the invention is therefore to provide an improved balloon catheter.

BRIEF SUMMARY OF THE INVENTION

[0004] The balloon catheter according to the invention is characterized in that the outside surface of the balloon in an uninflated state is provided with a relief structure which in an inflated state of the balloon is substantially disappeared.

[0005] Tests have shown that with a relief structure on the outside surface of the balloon, a catheter is obtained that is more flexible than a standard balloon catheter. The balloon catheter according to the invention can therefore be passed more easily and more safely through vessels and lumina to the point of dilatation. Because of its flexibility, the catheter will be able to adapt better to a bend in a vessel or a lumen, thus reducing the risk of damage to the vessel or lumen.

[0006] The required relief structure may have different embodiments, but preferably comprises at least one groove that extends at least transversely in the longitudinal direction of the balloon in order to give the catheter the required flexibility in a direction transverse to the longitudinal direction thereof.

[0007] The groove preferably extends at a predetermined angle with respect to the longitudinal direction of the balloon. According to a preferred embodiment the groove extends helically from one end to the other end of the balloon, over the outside surface thereof.

[0008] According to another embodiment, the relief structure comprises two or more grooves that extend helically from one end to the other end of the balloon, crossing each other. Tests have shown that with such a relief structure a very flexible balloon catheter is obtained which also has a relatively small profile.

[0009] The invention also relates to a method for producing a balloon catheter comprising attaching the ends of an inflatable balloon to a catheter tube, whereby according to the invention the outside surface of the balloon is provided with a relief structure.

[0010] According to an embodiment of the invention, the relief structure is produced on the application of heat in order to deform the elastic material of the balloon.

[0011] The relief structure is also preferably produced on the surface of the balloon by applying a high pressure to the inside of the balloon.

[0012] According to a very inexpensive method, the relief structure is produced on the surface of the balloon by winding a wire around the balloon in the form of a helix.

[0013] According to another simple method, the relief structure is produced on the surface of the balloon by taking up the balloon in a counter-pressure body that has the relief structure.

BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The invention is explained in more detail on the basis of the drawings attached. The drawings show:

[0015]FIG. 1A is a side view of a first embodiment of a balloon catheter in an uninflated state,

[0016]FIG. 1B is a side view of the catheter in FIG. 1A in an inflated state,

[0017]FIG. 2A is a side view of a second embodiment of a balloon catheter in an uninflated state, and

[0018]FIG. 2B is a side view of the catheter of FIG. 2A in an inflated state.

DETAILED DESCRIPTION OF THE INVENTION

[0019] A balloon catheter according to the invention comprises a catheter tube 1 and an inflatable balloon 2, which at its ends is attached to the catheter tube 1. In an uninflated state (FIGS. 1A and 2A), the outside surface of balloon 2 has a relief structure 4 that in the inflated state has virtually or completely disappeared (FIGS. 1B and 2B). The relief structure gives the catheter its required flexibility.

[0020] In the first embodiment according to FIGS. 1A and 1B, the relief structure 4 consists of one groove 5, which extends helically from one end 3 to the other end 3 of the balloon 2, over the outside surface thereof. The uninflated balloon 2 has thereby obtained a helical relief surface. In the second embodiment according to FIGS. 2A and 2B, the relief structure 4 consists of two grooves 5, 6, which extend helically from one end 3 to the other end 3 of the balloon 2 and thereby cross each other. The uninflated balloon 2 has hereby obtained a padded relief surface.

[0021] Other relief structures are of course possible, provided that the relief structure on the catheter creates the necessary flexibility in a direction transverse to the longitudinal direction of the balloon.

[0022] One way of obtaining the relief structure as shown in the drawings is by winding a wire helically around the balloon 2. If the wire is wound only in the forward direction, the structure according to FIG. 1A is obtained, and if the wire is also wound in the return direction, the structure in FIG. 2A is obtained. After the wire has been wound around the balloon, a sleeve is pulled over the balloon. Subsequently, with the application of raised pressure to the inside of the balloon, the balloon is heated in such a way that, in an uninflated state, the balloon obtains a relief structure that on dilating of the balloon at the dilatation site in the vessel or lumen will virtually or completely disappear. The sleeve is then removed and the balloon catheter can be inserted into a vessel or a lumen.

[0023] Instead of winding a wire, the balloon may be placed in a mould, which is provided with the relief pattern required in order for it to obtain, under raised pressure and temperature, the relief structure required.

[0024] Before the balloon is provided with its relief structure, preferably it is folded in the usual way in order to reduce its profile. By applying the relief structure, the profile will be reduced still further as an additional, advantageous effect.

[0025] Note that, although it is not shown in the drawings, it is possible to provide the outside surface of the balloon with various helical grooves that cross each other. 

What is claimed is:
 1. Balloon catheter comprising a catheter tube and an inflatable balloon having opposite ends and an outside surface, the ends of the balloon being attached to the catheter tube, characterized in that, in an uninflated state, the outside surface of the balloon is provided with a relief structure, which is substantially disappeared in an inflated state of the balloon.
 2. Catheter according to claim 1, whereby the relief structure comprises at least one groove that extends at least transversely in the longitudinal direction of the balloon.
 3. Catheter according to claim 2, whereby the groove extends at a predetermined angle with regard to the longitudinal direction of the balloon.
 4. Catheter according to claim 2, whereby the groove extends helically from one end to the other end of the balloon, over the outside surface thereof.
 5. Catheter according to claim 4, whereby the relief structure comprises at least two grooves that extend helically from one end to the other end of the balloon and cross each other.
 6. Catheter according to claim 3, whereby the relief structure comprises at least two grooves that extend helically from one end to the other end of the balloon and cross each other.
 7. Catheter according to claim 2, whereby the relief structure comprises at least two grooves that extend helically from one end to the other end of the balloon and cross each other.
 8. Method for producing a balloon catheter comprising attaching opposite ends of an inflatable balloon to a catheter tube, and providing the outside surface of the balloon with a relief structure.
 9. Method according to claim 8, whereby the relief structure is applied to the surface of the balloon under the application of heat.
 10. Method according to claim 9, whereby the relief structure is applied to the surface of the balloon under the application of raised pressure to the inside of the balloon.
 11. Method according to claim 8, whereby the relief structure is applied to the surface of the balloon under the application of raised pressure to the inside of the balloon.
 12. Method according to claim 11, whereby the relief structure is applied to the surface of the balloon by winding a wire helically around the balloon.
 13. Method according to claim 10, whereby the relief structure is applied to the surface of the balloon by winding a wire helically around the balloon.
 14. Method according to claim 9, whereby the relief structure is applied to the surface of the balloon by winding a wire helically around the balloon.
 15. Method according to claim 8, whereby the relief structure is applied to the surface of the balloon by winding a wire helically around the balloon.
 16. Method according to claim 15, whereby the relief structure is applied to the surface of the balloon by taking up the balloon in a counter-pressure body provided with the relief structure.
 17. Method according to claim 14, whereby the relief structure is applied to the surface of the balloon by taking up the balloon in a counter-pressure body provided with the relief structure.
 18. Method according to claim 13, whereby the relief structure is applied to the surface of the balloon by taking up the balloon in a counter-pressure body provided with the relief structure.
 19. Method according to claim 12, whereby the relief structure is applied to the surface of the balloon by taking up the balloon in a counter-pressure body provided with the relief structure.
 20. Method according to claim 11, whereby the relief structure is applied to the surface of the balloon by taking up the balloon in a counter-pressure body provided with the relief structure.
 21. Method according to claim 10, whereby the relief structure is applied to the surface of the balloon by taking up the balloon in a counter-pressure body provided with the relief structure.
 22. Method according to claim 9, whereby the relief structure is applied to the surface of the balloon by taking up the balloon in a counter-pressure body provided with the relief structure.
 23. Method according to claim 8, whereby the relief structure is applied to the surface of the balloon by taking up the balloon in a counter-pressure body provided with the relief structure. 